Do you know what Clip Crank Fabrication actually is? If not, then here is the blog post for you through which you will be able to solve this problem & will get to have a comprehensive understanding of clip crank fabrication, exploring its fundamentals, materials, manufacturing processes, and applications.
So, let’s get started & know what we will be covering in this post:
- Introduction to Clip Crank Fabrication
- Materials Used in Clip Crank Fabrication
- The Fabrication Process
- Design & Prototyping
- Material Selection and Preparation
- Machining and Forging
- Heat Treatment
- Surface Finishing
- Bottom Line
What is Clip Crank Fabrication?
This fabrication is an integral part of various mechanical systems ranging from bicycle to heavy as well as complex machinery in industrial applications. This fabrication is designed in such a way that it conveniently converts rotational motion into linear motion or vice versa. The process involves multiple stages, in which each one requires precision & expertise to better durability & functionality.
Now, after understanding the process, let’s have a look at which kinds of essential materials are used in clip crank fabrication:
Materials Used in Clip Crank Fabrication
These are used because the choice of these materials plays an integral part in maintaining their performance and longevity. So, common materials that are used include:
Steel: This material is used in such a way that it offers strength and durability which will further help in installing heavy-duty applications conveniently. Other than this, it is the preferred material to be used in fabrication.
Aluminum: This is the one material that is mainly lighter than steel, and is used at that point where weight reduction is essential without compromising any kind of strength.
Titanium: Another material that is used in clip crank fabrication is titanium which not only offers a strength-to-weight ratio but makes this fabrication an ideal choice for high-performance applications.
Composites: In the preparation of this, composite materials like carbon fiber-reinforced polymers are used. This is because it increases the strength, lowers the weight, and even provides excellent fatigue resistance.
As, you have got a clear idea about which materials are commonly used to prepare these crank fabrications. So, without any further delay, let’s have a thorough look at the process:
The Fabrication Process
To start with this, you should know that the fabrication of a clip crank meticulously involves several steps through the prevention of quality & functionality of the final product. Let’s have a review about those:
1. Design & Prototyping
The fabrication process mainly begins with the design phase, where engineers use computer-aided design software to create models of clip cranks. And once these are designed completely with the approval, then a prototype is produced. This often can be prepared by using 3D printing or CNC machining.
Prototyping in this way enables the engineers to evaluate the design, find the problems, and even make the required changes before mass production.
2. Material Selection & Preparation
Once the design phase is completed and even the layouts are validated, the next step is to select the appropriate material required for preparation. And if these are chosen wisely for the preparation then the materials included in these will not only enhance the properties but improves hardness or resistance to corrosion.
3. Machining & Forging
Here, let’s know about both these materials in detail:
Forging
Like many different ones available, this is the common method that everyone uses to shape the material into the crank. The specific process is done by heating the material to a high temperature & then using a die to shape it under high pressure. This process results in enhancing the mechanical properties of material & leads to increased strength as well as durability.
Machining
Now, as the forging process is done here comes the crank to undergo machining to achieve precise dimensions & smooth surfaces. The CNC machines are usually used for this process because they provide high accuracy & repeatability. This step for clip crank to offer better results typically includes turning, milling, drilling, and grinding.
4. Heat Treatment
Like other steps, this is also a crucial step in clip crank fabrication. It’s because it enhances the material’s mechanical properties. Well, not only this, the step offers a crank to control the heating & cooling cycles to improve the hardness, toughness, & many other difficulties.
5. Surface Finishing
Here, comes the step of surface finishing which is applied in the process to enhance the appearance and performance of the clip crank. These beneficial elements that help the most include:
- Coating: The protective coatings are used because they offer safety. And even help in preventing corrosion as well as wear.
- Polishing: This step is important because it helps the surface to achieve a smooth finish. The completion of the end product with smoothness results in reduced friction during operation.
- Plating: This step is performed by electroplating the crank with materials like chrome or nickel for improved surface hardness and corrosion resistance.
Bottom Line
The above short information will help people learn about the process but this is not it, there are many more things under this which is really important to know.
So, for that either you can schedule your session with us for better assistance or call 
us at any time.
