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Spray painting is an efficient painting technique in automotive repair that can elevate the look and feel of vehicles.However, the car spray painting process is tricky. If done wrong, it can result in various issues like blistering and peeling.Thus, if you love your car, don’t settle for less than perfection. Learn to troubleshoot car spray painting dilemmas!
Common Paint Problems
Peeling and Blistering
The trapped water under the paint drives the paint and surface to lose adhesion, resulting in blistering and eventually, peeling.
How to fix: Remove the affected area by sanding and proper cleaning. Afterwards, prime them to ensure strong adhesion before repainting the previously blistered surface.
Cloudy Finish
A cloudy finish appears with irregular spots where some areas are lighter and darker, induced by improper application or contamination in the paint.
How to fix: Sand the damaged layer with wet sandpaper. This allows your paint to spread into the gaps. Also, it’s important to use high-quality products to polish the surface and remove the haze.
Runs and Sags
Runs and sags appear on the surface like visible drips on the paint. This paint run-off is caused by excessive paint application or incorrect spraying technique.
How to fix: Allow the paint to dry. Once it's completely cured, sand down the imperfection to remove the affected area with runs. Clean the spot with a damp cloth and repaint if necessary.
Environmental Factors Affecting Paint Quality
Dust and Contamination
Dust particles adhere to the surface freshly applied with paint, leading to imperfections in the finish.
To minimise the contamination, deep clean the vehicle to be painted on. We recommend using dust-free spray booths to have a controlled, clean environment for painting.
Humidity and Temperature
High humidity or low temperature speeds up the drying process, leading to poor adhesion. Conversely, low humidity or high temperature slows down the drying process, resulting in uneven curing.
To prevent these issues, monitor the environmental conditions and adjust application techniques accordingly to get the best results.
Equipment Issues
Spray Gun Problems
Some common issues with spray guns include incorrect pressure settings and clogged nozzles.
The best way to remedy this is regular maintenance and proper cleaning. Also, before using, correctly set up your spray gun.
Inadequate Preparation Tools
Invest in essential tools, including polishers, sanders, compressors and other cleaning equipment. Top-notch materials may be priced higher, but they perform well, ensuring a flawless finish quality.
Techniques for Successful Spray Painting
Proper Application Techniques
- Maintain a distance from the surface of about 6 to 8 inches to ensure consistency, avoiding over-spraying.
- Keep a steady speed movement without moving too slow or too fast.
- For each pass, overlap by 50% for better coverage.
Layering and Flash Times
The “flash time” refers to the time it takes paint solvents to evaporate, signalling the second coat application.
It’s important to allow adequate flash time between coats to prevent irregularities like poor paint bonding.
Post-Painting Care
Curing and Drying Times
During curing, the water fizzles out and the chemicals react to the paint and surface. Once completely cured (1 to 2 days), the material will harden and be more durable.
Give a day or 2 for the paint to fully cure. While you’re at it, ensure that the car is in a dry, controlled environment.
Maintenance Tip
- Regularly wash your vehicle using a soft cloth to remove dirt.
- Apply wax for extra protection and shine to your vehicle’s finish.
Conclusion
Technicians, we encourage you to apply these tips. With high quality tools, proper techniques and regular maintenance, superior spray painting projects can be achieved!


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