Electric Stacker Trucks vs Forklifts: Which Is the Best Fit?

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Palletisation is a logistics procedure that involves packing items together on top of a pallet to reduce load volume and facilitate handling equipment transportation. Pallets are horizontal platforms made of boards that give products a base so that they can be picked up and moved altogether. Palletised goods in warehouses are typically handled and transported by both electric stackers and forklifts. But which equipment is superior for handling goods and why? While this might be a difficult question to answer as both equipment share similar traits, they do have some distinctive features that set them apart. This article will go over the pros and cons of each so that you can decide which is the better fit for your warehouse or business.

What Are Electric Stacker Trucks?

Electric stacker trucks, also known as electric pallet stackers, are material handling equipment used to transport pallets and loads in warehouses and various other industrial settings. These nimble machines are designed for handling loads at lower lifting heights and are powered by electric motors (typically with rechargeable batteries).

Listed below are some of their characteristic features and benefits:

Licence: Electric pallet stackers do not require a licence to operate, but it is wise for workers to undergo training in order to ensure their safety.

Load Capacity: Depending on the model and intended purpose, electric stackers can safely lift a range of different load capacities from a few hundred kilograms to several thousand.

Size: As they are quite compact in size, electric stackers can be conveniently utilised in warehouses and businesses with limited space.

Cost: In comparison to forklifts, electric stacker trucks are more affordable as their upfront costs are way lower, making them a cost-effective option for a number of businesses.

Ease of Use: They are easy to use and charge and can be connected to standard mains power for recharging without the need for any specialised power outlets.

Safety Features: Designed for safe operation, they are equipped with several safety features such as brakes, load sensors, and emergency stop buttons.

Drawbacks of Using Electric Stackers

  • They are not suitable for larger loads
  • They have limited lift heights
  • Operators are susceptible to injuries
  • Operators are more likely to feel fatigued

What Are Forklifts?

Forklifts, also known as lift trucks, are large-scale industrial equipment that are specifically designed to lift and transport heavy materials and loads. Similar to electric stackers, they are commonly used in various settings, including warehouses, construction sites, distribution centres and manufacturing facilities. They come with two forks at the front of the vehicle, which can be inserted underneath the pallets to lift and move loads.

Here are some benefits and features of forklifts:

Versatile: With larger wheels and powerful engines, forklifts can be used both indoors and outdoors.

Loading Capacity: When compared to electric stacker trucks, forklifts can lift much heavier loads (several tonnes) due to their larger size, making them ideal for handling various materials.

Long Hours: Forklifts that have combustion engines can work longer, lasting up to 24 hours.

Power Source: Forklifts can be powered by various sources, including internal combustion engines and electric motors.

Lifting Mechanism: Their lifting mechanism featuring hydraulic systems allows more precise control of the lifting height. This enables forklifts to accommodate a range of loading sizes and stacking needs.

Attachments: Some forklifts are equipped with different attachments, including clamps, rotators, side shifters, and fork extensions, allowing them to be used for specific tasks or operations.

Drawbacks of Forklifts

  • They are more expensive than electric stacker lifts
  • They require the installation of second-level charging outlets
  • They are larger than electric stackers and take up more space
  • They have limited load heights with high maintenance costs

Get in Touch with the Pioneers of the Industry: Tysen Technologies

Tysen Technologies, an industry leader in material handling innovations and solutions, provides an array of electric stacker trucks and other products to enhance safety, efficiency, and productivity. Reach out to their team of experts and revolutionise your business operations with their cutting-edge solutions. Take your material handling operations to the next level with Tysen Technologies!

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